Heat Treat Oven Safety Program

HEAT TREAT OVEN SAFETY Program

This Program would be presented during a 3-day period. It could involve “hands-on” field training on the customer's actual equipment. There would be 30 to 60 min of safety films shown. A 4 th day could be spent at the job site inspecting and digital photographing the equipment for the purpose of customizing the presentation.

The contractor will furnish the slide show presentation, LCD projector, VCR and screen. The customer will furnish access to a training room, equipment location and the necessary manuals (for the contractor to copy as necessary)

Introduction and Overview

Why are we here?

Operator responsibilities
Purpose of safety inspections

Oven Basics

Purpose of Heat Treating
Special Atmosphere
Standard Atmosphere
Oven design and special design
Equipment required

Oven Inspections

Definition of priorities
Check points
Tools required

Operating and Safety Controls

Flame Safeguard basics
Combustion control basics

Combustion Theory and Tuning

Purpose and requirements of good combustion tuning
Proper fuel/air mixture

Gas Train Basics

Gas train design
Interlock design
Interlock testing

Code Requirements

IRI requirements

NFPA compliance

What is the NFPA?

CSD-1 requirements

Maintenance Requirements

Startup and shutdown procedures
Preventative maintenance program